Precise connector assembly with igus room gantry

Automating Connector Assembly with igus Portals: Precision and Reliability

To provide customers with optimal solutions, igus conducts extensive testing in the Customer Testing Area in Cologne. In this particular application, the goal was to mount contacts fully automatically into connectors. Using igus portals with a repeat accuracy of ±0.5 mm, a custom test setup was designed and successfully completed. This precise and efficient automation process demonstrates igus's commitment to delivering tailored solutions that meet specific customer needs.

What is the Application?

The system automates contact insertion into connectors, ensuring high accuracy and consistency for demanding industrial assembly tasks.

What are the Advantages of the Solution?

• High Precision: ±0.5 mm repeatability guarantees dependable performance.

• Optimized Workflow: Automates repetitive tasks, improving efficiency.

• Customized Approach: Test setup tailored to specific customer requirements.

What are the Advantages of the Robot?

The igus portal system delivers several benefits:

• Reliability: Ensures consistent accuracy over multiple cycles.

• Scalability: Adaptable to different connector designs and production needs.

• Efficiency: Reduces manual labor while maintaining quality standards.

Revolutionizing Connector Assembly with Automation

This targeted test and implementation highlight how igus portal systems improve connector assembly processes. By providing precise, tailored solutions, manufacturers can optimize workflows, enhance product quality, and reduce operational costs, making automation accessible and effective.